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Detailed Rotor Balancing Process
Equipment Preparation
vibration sensors, optical speed sensor, magnetic base, software package, and included accessories.
Establish a USB connection between the instrument and the computer, ensuring the software is set up properly.
Sensor Installation
Mount the vibration transducers securely on the machine’s housing where vibrations are most pronounced, typically near the bearings.
Direct the laser speed sensor towards the rotor and affix reflective tape to the rotor surface to facilitate phase angle measurement.
Software Startup
Open the Balanset application on your PC.
Configure the software for either single-plane or two-plane balancing, based on the rotor’s characteristics and the desired outcome.
Taking Baseline Vibration Readings
Operate the rotor at its intended working speed.
The application will acquire data on vibration magnitude, rotational velocity, and phase angle to determine the initial imbalance state.
Trial Weight Installation
Stop the rotor and attach a trial weight at a specific location on the rotor. The weight’s mass can be specified within the software (e.g., in grams).
Run the rotor again, allowing the software to measure the effects of the trial weight on vibration and phase.
Calculating the Correction Weight
Based on the measured data, the software automatically calculates the correction weight parameters: mass and installation angle.
The results of the calculation are shown both numerically and visually through charts and graphs.
Installing the Correction Weight
Install the correction weight on the rotor according to the software’s calculations.
If necessary, perform intermediate checks to verify that the imbalance is being reduced.
Verification and Balancing Completion
After installing the correction weight, run the rotor again and check the residual vibration level.
If the vibration level is within acceptable limits (according to ISO 1940), the balancing is complete.
Should the vibration still be excessive, repeat the balancing steps, making further adjustments to the corrective weight as needed.
Generating a Documentation of the Balancing Results
The program stores the balancing data, allowing you to generate and print a comprehensive report including vibration measurements, corrective weight details, and its angular placement.
Concluding Steps and Verification
Double-check that all weights and sensors are securely fastened.
Check that the rotor’s rotation is smooth and free from undue noise or vibration.
If the rotor operates within a larger assembly, check the functionality and interplay of all interconnected parts.
By implementing this method, you can effectively eliminate imbalance, reduce vibration levels, and increase the lifespan of the machinery.
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